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Our Disc Manufacturing Process
Step 1
Initial Design:
We start by free-hand drawing an outline of the desired disc radius.
Step 2
Digital Modeling:
The outline is imported into Fusion 360, where we trace and refine the design.
Step 3
3D Printing:
A 3D printer step file is created and used to print a prototype disc.
Step 4
Prototype Testing:
The printed disc is tested for performance. Based on the results, we make necessary adjustments and repeat the process until we achieve the perfect design.
Step 5
Professional Tooling:
Once the design is finalized, we send the 3D print file to professional tool (mold) makers.
Step 6
Prototype Approval:
We test and approve the prototype disc shipped by the tool makers.
Step 7
Mold Creation:
The approved mold is then shipped to our injection molding facility.
Step 8
Injection Molding:
Our facility fine-tunes the injection molding process to ensure defect-free discs.
Step 9
Production:
With the process dialed in, we begin full-scale production of our high-quality discs.